Wire Unwinding Rewinding Cable Making Machine for Pay-off Bobbin Size Range 1250mm-1250mm

1.Application: Wire Unwinding Rewinding Machine Cable Wire Uncoiling Take up& Pay off Machine

Main technical parameter:

Technical parameter of each components:

Ø1250mm portal type active pay-off:

4.1.1. Take-up reel range: PN800-PN1250

4.1.2. Applicable cable reel width: 600-950mm

4.1.3. Max load capacity: 5 tons

4.1.4. Max pay-off speed: 100m/min

4.1.5. Pay-off mode: reciprocating and centered automatic pay-off

4.1.6. Mechanical structure: double-column door-type telescopic top shaft, the wire reel is suspended on the lifting and sliding columns on both sides, and the whole machine is arranged through the left and right horizontal rails of the ground track through the pendulum needle reducer.

4.1.7. Lifting and lowering of the wire reel: Both sides of the wire reel are supported by columns. The lifting and lowering of the wire reel is driven by two sets of reduction motors. The reduction motors are placed above the columns and drive the sliders on both sides to raise and lower the wire reel. The sliders can be raised and lowered independently to make the height of the sliders on both sides consistent. The proximity switches on both sides operate at the highest position, and the limit switches operate at the lowest position. When the wire reel reaches the lowest point, it can effectively protect the wire reel and the machine from damage.

4.1.8. The whole machine is coordinated and controlled by a separate programmable controller (PLC) and human-machine interface (color touch screen)

4.1.9. Active pay-off: The 7.5KW motor transmission gearbox drives the pay-off dial to drive the reel for active pay-off. The active pay-off is equipped with a wire storage device that can be used with the pay-off stand for constant tension pay-off, and is equipped with an emergency Stop, jog, reverse and other functions.

4.1.10. Braking: It is equipped with a flat air brake, which can provide braking for the pay-off line..

4.2 Accumulator

4.2.1. Structural form: The wire storage wire rack is composed of a fixed wheel set and a moving wheel set. The center height of the incoming and outgoing wires is 1000mm. A 20kg magnetic powder tensioner provides the required tension for the wire storage rack. The tension size is digitally adjustable.

4.2.2. Wheel diameter: ≥400mm

4.2.3. Guide wheel material: nylon

4.2.4. Applicable wire specification: ≤50mm²

4.2.5. The wire storage frame cooperates with the active pay-off frame to complete the constant tension pay-off function.

4.3Well type guide wire rack

4.3.1 The wire passing frame is composed of two horizontal and two vertical guide rollers, and the distance between the guide rollers is adjustable. Guide rollers are polished and chrome plated

4.4 Ø1600mm Portal Take-up with traverse:

4.4.1. Take-up reel range: PN800-PN1600

4.4.2. Applicable cable reel width: 600-1180mm

4.4.3. Max load capacity: 6 tons

4.4.4. Traverse wire range: Ø 10- Ø 140mm

4.4.5. Max take-up speed: 100m/min

4.4.6. Take-up motor power: 5.5KW (AC)

4.4.7. Cable traverse form: reciprocating translation and centering, no intermittent cable arrangement.

4.4.8. The winding motor is designed with an encoder, and the encoder feedback operates in a closed-loop control system.

4.4.9. Mechanical structure: Double-column door-type telescopic top shaft, the wire reel is suspended on the lifting and sliding columns on both sides, and the whole machine is arranged through the left and right horizontal rails of the ground track through the pendulum needle reducer.

4.4.10. Lifting and lowering of the wire reel: Both sides of the wire reel are supported by columns. The lifting and lowering of the wire reel is driven by two sets of reduction motors. The reduction motors are placed above the columns and drive the sliders on both sides to raise and lower the wire reel. The sliders can be raised and lowered independently to make the height of the sliders on both sides consistent. The proximity switches on both sides operate at the highest position, and the limit switches operate at the lowest position. When the wire reel reaches the lowest point, it can effectively protect the wire reel and the machine from damage.

4.4.11. Equipment structure and characteristics: LMS type gantry wire take-up frame has the characteristics of optimized design and excellent processing. The whole machine consists of two floor beams with rollers, two columns, sleeve-type telescopic beams and electrical systems. The main components are made of high-quality steel plates by bending and welding, and the telescopic sleeve is made of high-strength seamless steel pipes. It has a beautiful appearance, good rigidity and stability of the whole machine. The whole machine moves reciprocally to arrange the wires, and the wires do not enter the take-up reel in a straight line. It is distorted by external force and is equipped with left row, right row, left quick row, and right quick row buttons to facilitate adjusting the take-up position during the production process.

4.4.12. The entire machine is coordinated and controlled by a separate programmable controller (PLC) and human-machine interface (color touch screen)

4.5Electrical control system:

4.5.1 The electrical control part consists of a control cabinet, touch screen, etc., and corresponding control buttons such as emergency stop, jog, and brake release are installed in each unit for easy operation.

4.5.2 The control cabinet has good mechanical and dustproof performance design, and is equipped with an appropriate amount of forced ventilation fans.

4.5.3 The power supply is a three wire five phase system 380V (± 10%) 60HZ.

4.5.4 Total installed power 20KW

4.5.5 Motor protection function: The electrical control circuit design includes functions such as phase loss, overload, and overheating protection to prevent motor damage.

4.5.6 The unit adopts PLC for unified coordinated control operation. Using a touch screen human-machine interface for operation. Simple and convenient operation.

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Wire Unwinding Rewinding Cable Making Machine for Pay-off Bobbin Size Range 1250mm-1250mm Images